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| Cooling Tower Water Treatment Programs |
| Order Number | Title | Author | Date |
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Should I Use a Chemical Treatment Program for My Tower or a Physical Device? |
Robert J. Cunningham, Arthur Freedman Associates |
2013 |
| Abstract: The appeal of non-chemical treatment alternatives cannot be ignored by specifiers and users. With these “physical treatment” devices you can eliminate the reported disadvantages of handling and inventorying chemicals; reduce you environmental concern; and qualify for Leeds Credits. The only question is “Do they work?” The author presents his recommendations for the types of information you need to make a good decision and provides case histories and documentation for the material presented. |
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Condenser Performance Monitoring |
Daniel M. Cicero, Nalco Company |
2013 |
| Abstract: A myriad of mechanical, operational and chemical factors impact condenser performance. Quantifying the impact of a chemical change or troubleshooting a performance problem can consume a lot of resources and the benefits obtained can be fleeting. This paper presents several cases where condenser performance monitoring tools quickly and accurately documented condenser performance changes and highlighted the value of making those changes. |
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A Synergistic Combination of Advanced Separation and Chemical Scale Inhibitor Technologies for Efficient Use of Impaired Water in Cooling Water |
Jasbir S Gill, Ph.D. |
2012 |
| Abstract: Water is essential to thermoelectric power plants, used primarily for cooling. Using impaired water in place of fresh water is a potentially attractive solution to the problems of water scarcity and competing demands. Nalco was awarded DOE grant to develop a cost effective integrated solution (chemical and physical) for the use of impaired water and maximize the cycles of concentration. Argon National Laboratories under CRADA demonstrated the use of ED/RWEDI while Nalco developed scale inhibitors for the integrated solution |
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Novel Ultrasonic Microbiological Control System From Ashland Improves Cooling Water Treatment |
John Chapman, Ashland Water Technologies, Frank Florio, Ashland Water Technologies and Charles Edward, Mitsubishi Polyester Films, Inc |
2012 |
| Abstract: Improving worker safety, employing environmentally responsible technologies and managing costs are key objectives in water treatment program selection for many industrial facilities. Ultrasonic technology Is a non-chemical treatment approach that has been proven successful in meeting these objectives. This paper will review this novel technology and provide an in-depth case study of a plant that implemented the ultrasonic technology. Program benefits include the elimination of traditional chemical biocide feed, storage and handling, improved cooling tower cleanliness, reduced corrosion, and water saving of more than 2.7 million gallons of water per year. |
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Green Technologies: Electronic Water Treatment System Successfully Evaluated for Water Conservation |
Rodrigo F.V. Romo, Zeta Corporation and Soloman Williams, Air Force Civil Engineer Agency (Retired) |
2012 |
| Abstract: The U.S. Army Corps of Engineers Construction Engineering Research Laboratory and the Air Force Civil Engineer Agency evaluated a high voltage capacitance-based water treatment technology in evaporative cooling systems at four military installations in an extended study. The non-chemical technology ws evaluated for control and prevention of corrosion, scaling and biological fouling in a side-by-side comparison to standard chemical treatment. Results confirmed that the technology delivered an average 20% reduction in make-up water and 48% reduction in blow-down wastewater, contributing to water conservation goals for agencies established under Executive Order 13423. This paper presents the findings from the study. |
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Polymer Detection in High Halogen Power Plant Cooling System Application |
John P. Pilsits and Jasbir Gill, Ph.D., Nalco Company |
2012 |
| Abstract: High cycle operation, highly variable make-up water chemistry, and intermittent halogenations: all these factors make power plant cooling systems some of the most challenging to manage. Proper polymer monitoring allows one to understand true demand factors versus other artifacts that might negatively impact control. This paper discusses how high level halogen applications should be managed to provide optimal polymer control. Lab data will be presented, along with actual application data collected in a highly stressed power plant cooling system. |
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Going it Alone: Lessons Learned from Managing Our Own Water Treatment Program |
John Young, P.E., Cree, Inc. |
2012 |
| Abstract: LED lighting manufacturer Cree took the management of water treatment for its numerous HVAC and process cooling systems in house after 12 years of full service water treatment from a national water treatment company. Cree now buys chemicals and treats its systems on their own. The road to independence was at times bumpy, but in the end it proved to be an extremely rewarding journey. |
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An Improved Method For Calculating Calcium Carbonate Deposition On Heat Transfer Surfaces |
Michael Coughlin, Diversey Inc. |
2011 |
| Abstract: By definition, when pH Actual = pH Saturation, the LSI is zero. However in special cases where these terms are greater than 6.5, an alternative index, the RSI, predicts CaCO3 dissolution. Conversely when the terms are equal but less than 6.5, the RSI predicts CaCO3 deposition. Furthermore, when there is virtually no calcium but ample alkalinity present, both conventional indices predict scaling when in fact none will occur. A new index is proposed that predicts not only scaling tendency but the amount of CaCO3 precipitation. The precipitation is always proportional to the water's alkalinity, calcium, TDS and temperature. |
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What is The Best Treatment for my Tower? |
Bob Cunningham, Arthur Freedman and Associates, Inc |
2010 |
| Abstract: This paper discusses the factors that must be considered in deciding not only what treatment program should be employed, but also what the testing, control, and monitoring protocols should look like. The primary factors that must be considered, in no particular order, are the following: equipment selection, design, metallurgy, and planned operation; critical temperature and flow considerations; available make-up water chemistry and variability; discharge criteria; plant health and safety considerations and availability of ancillary mechanical treatment systems. |
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Defining "Green" Technology in Cooling Water Systems Operation and Cooling Water Treatment |
James Green - Heisler Green |
2009 |
| Abstract: Many organizations use the marketing labeling of "Green" to increase profit margins and revenue. This paper researches technology to aid in defining the term "Green" as it applies to cooling water systems. This paper will examine current Green definitions from around the world, EPA standards, and materials/controls available to help operators understand the term "Green" as definable and measurable, with attainable standards. This paper will review current installations of Green chemistry and technology to provide a case study and basis for Green technology, its application, and financial/operational savings in the variations required to address small, medium and large markets. |
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The Design and Implementations of Physical water Treatment Technology in Large Flow Industrial Applications |
David McLachlan and Allen Wilson - Fluid Treatment Solutions, Inc. |
2009 |
| Abstract: This paper reviews the design and installation associated with three large cooling towers with capacities from 4,000 tons to 10,000 tons. These installations are connected with a hospital, a university, and a convention center and have operational durations of 2 to 3 seasonal cycles. These design concepts give great flexibility and can be implemented in industrial applications of 100,000 GPM for most scale control requirements. The design of these PWT systems, its installation, and their results will be delineated. Data on COC, conductivity, pH, with the resulting biological, corrosion and scale control results presented. |
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Progressing the Frontier of Cooling Water Process Control |
Kevin, Milici and Gary Geiger - GE Water and Process Technologies |
2009 |
| Abstract: For the past several decades, industrial and non-industrial users and operators of open cooling water systems have realized a steady stream of developments and innovations in the automation and control of cooling water system chemistry. This paper discusses the performance of a new innovation for the measurement and control of polymeric dispersants used in cooling water systems and the advance moves in the industry towards the inevitable desire and efficiency of the direct measurement of functional treatment chemistries for the control and optimization of scale, deposit and corrosion because of its implicit purity, simplicity and logic. |
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The Application of Solid Water Treatment Chemistry for Cooling Towers |
Fred Lattin and James Heimert, Aptech Group, Inc. |
2008 |
| Abstract: Industry's use of water treatment chemistry is well documented. Because of the physical nature of the liquid products being employed, these diluted liquids are shipped as corrosives andare hazardous to handle and apply. |
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New Solutions to Old Problems: Technical Innovation in Mature Markets |
Daniel M. Cicero, Nalco Company |
2008 |
| Abstract: Breakthrough innovation can take years of development work and millions of dollars to bring to market. These challenges make truly new, innovative technologies in mature markets rare. This paper discusses the challenges facing market leaders in the industrial water treatment market. Specific topics include market analysis, portfolio management, development of the value proposition, the commercialization and rollout process, and post-launch support. A number of real-world examples - from relatively simple, chemical-only solutions to highly complex, fully integrated offerings combining chemicals, equipment, and information technologies - will be used to illustrate how the challenges can be overcome. |
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Improved Calcium Phosphate Control For Stressed Systems |
Gary Geiger, GE Water and Process Technologies |
2008 |
| Abstract: Inorganic phosphate is the most widely used mild steel corrosion inhibitor for open recirculating cooling water systems. However, effective control of calcium phosphate precipitation must be maintained both in the recirculating cooling water and at heated surfaces if corrosion is to be controlled without a loss of heat transfer efficiency. Over the past 30 years notable advances have been made in polymeric dispersant technologies that have improved calcium phosphate control. This paper discusses the performance under stressed conditions. |
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Physical Water Treatment for Cooling Towers |
David McLachlan, Fluid Treatment Solutions, Inc. |
2008 |
| Abstract: This paper will review the fundamental operational principals found in the main physical water treatment systems; pressure, UV, magnetics, induced (pulsed), and static electric fields. Both scientific and empirical data will be presented. Field data will be obtained for small to large cooling towers. Data on COC, pH, conductivity, as well as scale, corrosion, and biological control will be covered. |
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Dolphin 'Pulsed Power' Cooling Water Treatment |
David Alley, Clearwater Systems and Paul Puckorius, Puckorius and Associates |
2008 |
| Abstract: A sequential study was conducted comparing water treatment performance of traditional chemical water treatment and Dolphin "pulsed power" water treatment. The study was conducted on the cooling tower for the University of Colorado (Boulder) ice rink. Feed water for the tower was Boulder city water. Parameters evaluated were scaling, total bacteria, and uniform corrosion. Dolphin "pulsed power" water treatment was found to perform as well or better than chemical treatment when judged by appearance of the chiller and tower fill, total bacteria counts, corrosion coupons and cycles of concentration. Water, energy, manpower and safely issues are presented. |
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A Low-Cost, Safe, Effective Halogen Disinfectant for Cooling Towers |
Rodney Herrington and Susan B. Rivera, Miox Corporation |
2008 |
| Abstract: On-site, on-demand generation of MIOX (mixed oxidant disinfecting solution) provides several advantages for the cooling tower industry. These include excellent control of microbial populations even at the elevated pH typical of cooling tower waters, no negative impact on traditional scale and corrosion inhibitors, and environmentally friendly operating conditions. As an inherently safe technology, it only uses common sodium chloride salt as a feed stock. The solution can be fed directly to the cooling tower and controlled via ORP (Oxidation Reduction Potential). Operational sites have demonstrated significant reductions in operational costs when compared to conventional bromine or chlorine chemicals. |
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Tracking Molybdate in Cooling Water |
Vadim B. Malkov and Phil Kiser, Hach Company Blaine Nagao, Chemical, Inc Steve Dumler, H2Tronics |
2008 |
| Abstract: Molybdate-based chemicals have been used as corrosion inhibitors in cooling tower systems for several years. Although they provide superior performance, levels of molybdate have been reduced because of large price increases. It has become more necessary to control molybdate levels to optimize performance versus cost in corrosion inhibition. A new one line analyzer has been developed that can measure molybdate as molybdenum (Mo6+) with minimum maintenance. This analyzer can be used to monitor remotely when connected to data acquisition system with web based reporting. Two of these complete systems have been evaluated for several months at two sites in Texas. Comparisons have been conducted versus both bench tests. This paper will discuss results of current testing and features of the web-based monitoring system with graphs and charts illustrating its performance. |
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Cooling Tower FRP Color Considerations |
Clinton Smith, Strongwell |
2007 |
| Abstract: The standard Cooling Tower Shade is a dark gray which at Strongwell is known as slate gray. The slate gray shade typically resists color changes when exposed to UV better than other pigmentations. Occasionally, Cooling Tower customers request other shades for their applications such as beige (tan) or light gray. The purpose of this paper is to discuss what is involved in changing the shade for the Cooling Tower applications and what pitfalls could occur with other pigmentations. |
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Realizing the Full Potential of Your Cooling Tower Lime/Soda Ash Blowdown Softener |
Robert Stranberg, Covanta Energy and Terry McCoy, ChemTreat, Inc. |
2006 |
| Abstract: A concise and practical review of the softening process chemistry, including a review of the many chemical additive options for different influents emphasizing simplified chemistry maintenance is discussed. Several useful mechanical maintenance recommendations and chemical application modifications for often problematic operations will be provided based on long term zero discharge experiences. A "bonus" value proposition, the diversion of various plant waste streams other than tower Blowdown to the softener for processing to characteristics suitable for tower makeup and other plant uses, is described. Lime/soda ash softener function, enhancement of the quality of the tower circulating water is included. |
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Advances in Cooling System Treatment, Monitoring and Control |
Daniel M. Cicero, Nalco Company |
2006 |
| Abstract: Every cooling system operates under stress. As stress varies, the potential for scale corrosion and fouling changes. The ability to monitor the changing potential for these operational problems, detect upsets and take appropriate corrective action becomes increasingly important as systems are pushed harder to reduce total cost of operation. Over the pas two years, new methods of managing open industrial cooling water systems based on the actual stresses placed upon them have been developed in and evaluated in the field. This paper will discuss three applications where variation in system stress presented potential for scale, corrosion, and microbial fouling. Operational data will be presented explaining how these stresses were managed using a comprehensive treatment, monitoring and control strategy. |
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Optimizing Industrial Cooling Water System Performance with Proper Monitoring and Control |
Jean M. Gucciardi, Gucciardi Consulting, Inc. |
2006 |
| Abstract: Proper monitoring and control are the keys to cooling water system optimization. Technological developments in monitoring equipment and data acquisition systems have increased the options and reduced the cost of modernization to maximize cooling water system reliability in industrial systems. The benefits of proper control are measurable and translate to improved system efficiency and reliability. This paper will discuss the use of on-line instrumentation, water quality analyses and data management methods to document the historical operation, identify problems, troubleshoot and optimize the cooling system operation. |
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Development of an Online Multicomponent Water Treatment Analyzer |
John Richardson, Richard H. Tribble, Michael G. Trulear and Rich Geisler, ChemTreat, Inc. |
2006 |
| Abstract: A new online analysis platform for water treatment systems is discussed. The new platform has the ability to measure multiple system analytes, including water treatment active components such as anionic polymers. The impact of measuring key actives in cooling water treatment is demonstrated through improved system performance and control. Several laboratory studies and case histories are presented which demonstrate the capabilities of this new platform. |
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Effective Chemical free Microbiological Control for Industrial Cooling Water Systems |
Joanne Kuchinski, Linda Rusznak and Edward S. Beardwood Asland Specialty Chemical |
2005 |
| Abstract: Effective microbiological control is a critical component to optimizing efficiencies in industrial cooling water systems and oftentimes the most difficult to achieve and maintain. Due to a wide range of reasons involving environmental discharge issues, worker safety concerns, storage, troublesome feed equipment and impact on system metallurgy, the selection and/or application of micro biocides is becoming typical. A novel non chemical means of maintaining total system microbiological control has been successfully developed and effectively applied to industrial cooling water systems. The process involves the unique and practical application of ultrasound and provides both planktonic and sessile biological control. This paper describes the treatment process as well as the advantages and benefits achieved by maintaining system cleanliness. |
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A Novel Polymer for Effective Cooling Water Scale Control in Stressed Conditions |
Abdulmohsen Almajnouni - Aramco Services Company Arif Jaffer - Baker Petrolite Corporation |
2004 |
| Abstract: Synthetic polymers are used to control scale in a cooling water systems. A protocol consisting of laboratory and pilot cooling tower techniques along with field trial were used to evaluate the effectiveness of several established water polymers for the prevention of scale in stressed conditions. These technologies demonstrated that a novel polymer exhibits superior performance in stressed conditions environment. |
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Real-Time Biological Monitoring |
Davenport, Biotrace, Inc. |
2003 |
| Abstract: Control of Microbiological contamination in cooling towers requires an efficient means of measuring the contamination. ATP-based testing methods offer immediate results and measure the total microbial population, both aerobic and anaerobic, in one step. Methods for spot-checking towers, measuring biocide efficacy, detecting biofilms, and monitoring biofilm clean-up are described. Differential effects of oxidizing and non-oxidizing biocides on ATP response curves are demonstrated in specific examples. |
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Experience With On-Line Monitoring of Biofilms in Plant Applications |
George Licina, Structural Integrity Associates |
2003 |
| Abstract: Microbiologically Influenced Corrosion (MIC) of piping and heat exchanger materials in cooling waters has caused expensive unplanned outages, the need for local repairs and, in some cases, complete system replacement. The control of biofilm on surfaces is the most effective tool for mitigating MIC, as well as for maintaining heat transfer in heat exchangers. Optimized treatments require accurate, on-line monitoring of biofilm activity. Plant experience with an electrochemical biofilm sensor with integrated data acquisition and data analysis capabilities for monitoring biofilm activity on metallic surfaces and the use of that tool for optimizing biocide additions is described. |
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A Non-Chemical Water Treatment Device |
John Lane, Clearwater Systems; Gerald Kutner, Engelhard |
2000 |
| Abstract: A non-chemical water treatment device for treating the open-loop side of recirculating cooling tower water has been researched and developed for 4 years in university research centers and private laboratories. This paper reports performance data and describes mechanisms for the following functions: 1) the control of microbial populations to very low levels, independent of species or mutation, 2) the breakdown and removal of bio-film and scale encrustation, 3) the prevention of heat-exchanger fouling, 4) corrosion prevention on both local and uniform attack and 5) operation of cooling towers at very high cycles of concentration for water savings. |
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Halogen Stable Alkaline Cooling Program |
Dave Ritz and Gary Geiger BetzDearborn Inc. |
1999 |
| Abstract: This paper discusses the development and application of a new alkaline cooling water treatment program that is completely halogen stable. Conventional alkaline treatments utilize phosphonate for calcium carbonate scale control and azole (tolyltriazole) for copper corrosion inhibition. Both of these materials are known to degrade in the presence of chlorine or bromine biocides, and with their degradation a loss scale and/or corrosion control can occur. The new program utilizes a new chemistry that is completely halogen stable, and provides performance far superior to that obtained with the industry standard phosphonate and azole (tolyltriazole). The halogen stable technology represents the first major advancement in cooling water technology in over 30 years. Along with laboratory data, two field case studies will be presented. |
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Actives Based Monitoring and Control for Improved Cooling System Management and Performance |
Michael G. Trulear & John Richardson, ChemTreat, Inc. |
1999 |
| Abstract: Several new approaches for improving performance and productivity in the treatment of plant cooling water systems are discussed. The approaches are based on direct measurement of treatment program actives including polymer, phosphate, and phosphonate. Laboratory and field case histories are presented. |
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Tweaking-The Art and Science of Successful Cooling Water Treatment |
M.A."Andy"Ward, Thomas M. Larogne, Thomas M. Laronge, Inc. |
1999 |
| Abstract: Applied cooling water chemical treatments are often accepted as the end-of-all and the cure-for-all system problems. In fact, environmentally accepted and safe-to-management cooling water treatments tend to not perform up to expectations without continuing tweaking. Furthermore, that which is tweaked must fit the cooling water chemistry, the system's needs and often the system's discharge needs. This manuscript specifically provides insight as to how to adjust for success those multiplicities of variables, which affect evaporative cooling water systems. Tweaking, acting for success, includes balancing the interactions among pH's, flow, temperatures, deposit biofouling, scales, chemistry, operation, etc. |
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Making the Best Choices in Water Treatment Additives |
Roy Manley, BetzDearborn, Inc. |
1998 |
| Abstract: Advances in research, coupled with the demands of increasingly stringent environmental and safety rules, promote the development of improved chemical products. However, advances are often met with skepticism regarding a product's effectiveness, and claims of improved safety and environmental characteristics. Improved products often have to overcome a certain resistance, even f there are significant technical and environmental advantages. In spite of discussions on regulatory rollbacks, existing laws continue to influence the selection and use of many water treatment products. The effectiveness of a product may be equal to or even less important than acceptability under environmental and safety regulations. Ideally, products should be selected on the basis of many aspects and by consensus of company decision-makers to assure optimum choices. Unfortunately, users of water treatment products may choose less than optimum products, and with inappropriate reasons, based on perceived faults or advantages. How then can chemical products be selected, and what are the "right" reasons? A method for evaluating products is offered, in which new and existing compounds can be more consistently evaluated. |
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Maximizing Cooling Tower Cycles of Concentration |
Robert J. Cunningham, Chemisis Inc. |
1995 |
| Abstract: Cooling tower operators are currently confronted with a variety of contemporary chemical treatment and chemical/physical control processes as vendors of chemicals and equipment attempt to fill the vacuum created by the regulatory restriction of chromate based programs from our industrial arsenal. A number of apparently conflicting claims currently exist regarding the cycles of concentration that can be effectively maintained in open recirculating cooling water systems using various alternative control/treatment schemes with and without pretreatment. Users have suffered poor results by following vendor recommendations. In this paper the author discusses many of the common control/treatment schemes and provides both a theoretical basis for each program and practical guidelines on their performance and imitations. |
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Development of High Cycle Cooling Water Treatment Program |
Binu S. Khambatta, Daniel A. Meier & Michael A. Kamrath, Nalco Chemical Company |
1994 |
| Abstract: Environmental restrictions and the need for water conservation have led to the development of a new, high cycle cooling water treatment program. Bench top and process simulation test results will be discussed and related to field data. |
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Monitoring Biological Control in Cooling Systems |
Gary G. Engstrom & Jack C. Tully, Grace Dearborn |
1994 |
| Abstract: Effective microbiological control can be achieved by monitoring microbial levels as well as actual microbiocide treatment levels. The keys to measuring the effectiveness of any biocide program are the ability to quickly and accurately measure the microbiological activity in the cooling system. Measuring the actual biocide level in the system over time can also enhance the control of the system. This provides important information regarding the fate of the material in the system as well as the suitability of the biocide feed protocol selected. This paper will illustrate how a simple, rapid bioassay and an on-line chemical analyzer can be used to control the effectiveness of biocides in open recirculating cooling systems permitting the optimization of the biocide program to achieve the most cost effective control. |
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A Mechanistic Study of Corrosion Inhibition by Phosphonates |
B.J. Hepburn & P.J. Sullivan, FMC Corporation |
1994 |
| Abstract: Modern all-organic corrosion control programs for cooling water treatment are generally based on phosphonate chemistry. Recent studies have highlighted the advantages of hydroxy phosphono acetic acid (HPA) based formulations compared to those of other phosphonates. Particular interests are the range of applicability, improved corrosion control and the forgiving nature of the programs in use. Further mechanistic investigation has revealed the mode of action of HPA as a true corrosion inhibitor in a range of water chemistries and application conditions. |
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Alkaline Phosphate - A New Direction for Phosphate Cooling Water Treatment (TP-92-12) |
Christine M. Stuart & Phil Eastin, Nalco Chemical Company |
1992 |
| Abstract: Stringent environmental restrictions on chromate, and now on zinc, are forcing many plants to investigate alternative cooling water treatment technologies. A newly developed alkaline phosphate program operates in the same pH region as current alkaline zinc technologies. The alkaline phosphate program has broad calcium (80-1200 ppm as CaaCO3) and "M" alkalinity (100-350 ppm as CaCO3) application ranges. The new program provides excellent mild steel and yellow metal corrosion protection while maintaining clean heat transfer surfaces. Results from laboratory application testing and field performance evaluations will be presented. |
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Laboratory Development of Novel Multifunctional Polymers for Cooling Water Use (TP-91-09) |
Ingrid Brase & Joseph Pasapane, National Starch and Chemical Co., & James H. Belcher, Alco Chemical Company |
1991 |
| Abstract: Over the past several years, polymer development has focused on high performance multi-functional polymers. This paper will focus on research efforts, which have led to a novel new product. This sulphonated copolymer is useful over a broad range of operating conditions; providing iron oxide solubility and dispersion, calcium sequestration, calcium phosphate inhibitor and silt dispersion. |
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Polymer/HED Blends for Calcium Carbonate Deposit Control (TP-89-06) |
Alan Yeoman & Patrick Sullivan, Ciba-Geigy Corporation |
1989 |
| Abstract: The calcium carbonate deposit control performance of polymer/HEDP blends was compared in laboratory process simulation. Two primary characteristics were studied: threshold inhibition, where calcium and carbonate were maintained as soluble species in solution, and deposit control measured as resistance to heat transfer (fouling factor) in an "out-of-balance" condition where complete threshold inhibitor was not achieved. The recirculating water contained 500 ppm each of calcium hardness and total alkalinity (both as calcium carbonate) at either 105 or 130 degrees Fahrenheit. A homo-polymer of maleic acid was superior to either of two homo-polymer of acrylic acid as a co-additive with HEDP. |
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Performance of Molybdates as an Alternative to Chromates (TP-89-10) |
Charles W. Smith, Ph.D., Mitco Water Laboratories, Inc. |
1989 |
| Abstract: As the EPA deadline banning the use of chromates in comfort cooling towers (CCT's) approaches, water treatment vendors such as ourselves are seeking alternative methods to effectively threat CCT's. Molybdates are one such alternative. This paper will detail laboratory and field results that have been obtained using various chromates and molybdates formulations. |
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Alkaline All-Organic Cooling Water Treatment (Field & Laboratory Development) (TP-87-07) |
D.A. Little, J.E. Waller & Chris Soule, Dearborn Division |
1987 |
| Abstract: This paper describes recent experiences with newer all-organic alkaline treatment programs. The information presented will include both pilot scale and field generated corrosion and scale control performance data under a variety of operating conditions. Analytical information which assist in defining performance and explaining results will also be presented in order to enhance the reader's understanding of these programs. |
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A Molybdate Update Effective, Economical Programs (TP-87-10) |
Philip R. Engelhardt, Keith M. Johnson & Barry A. Metz, Wright Chemical Corporation |
1987 |
| Abstract: Reviews the improvements made in treatment programs using molybdate as the basis for inhibition. Additions of organic additives such as Diols have made these programs equal in effectiveness to the classic chromate programs without sacrificing cost. The paper includes a discussion on development of the molybdate-diol organic program and includes case history examples of application of these programs. |
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Diol Technology: A Unique Non-Heavy Metal Treatment Approach (TP-86-13) |
Byrnes Kuehnle, WrightChemical Company & Mike King, Ciba-Geigy Corporation |
1986 |
| Abstract: This new treatment approach provides results comparable to traditional chromate programs over a wide variety of water qualities and system conditions. This paper presents the results of this treatment approach applied at Ciba-Geigy's St. Gabriel, Louisiana Plant. Corrosion rates at the plant have been less than 0.4 mpy on carbon steel coupons, while eliminating the fouling previously experienced due to inorganic loading. The program takes advantage of the synergistic protection provided to carbon steel by diol technology without requiring the use of organic inhibitors. |
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A Chrome/Zinc-Based Cooling Water Treatment for Systems Operating Under Reducing Conditions (TP-86-19) |
Michael G. Fitzpatrick & Ronny C. Jackson, ChemTreat, Inc. |
1986 |
| Abstract: Where the use of hexavalent chrome is permissible, chrome-zinc based cooling water programs are perhaps the most cost-effective means of treatment. Chromate and zinc however, offer only limited protection against the pitting type corrosion associated with iron deposition on cooling system surfaces. Under reducing conditions the effectiveness of chrome-zinc based programs for corrosion control is severely limited. Reducing conditions generally require the implementation of a non-chrome contingency program. In this paper a chromate/zinc-phosphonate organic program is evaluated as a means of controlling general etch and pitting type corrosion in systems frequently operated under reducing conditions where iron deposition has been a problem. Our evaluation of this novel approach was based on laboratory data and on data generated in operating systems where reducing contaminants and iron deposition have limited the effectiveness of conventional chrome-zinc programs. |
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Cooling Water Treatment Transition Zinc-Chromate to All Organic (TP-85-03) |
James G. Kanuth, Dupont Co.& Kent Binks, Drew Chemical Corp. |
1985 |
| Abstract: Describes the transition made at a major southwestern chemical plant from zinc-chromate to an all-organic treatment program. Information is provided on the comprehensive program that was instituted to insure positive results. A major portion of that program involved the use of a computerized fouling monitor. Results of the all-organic program, including cost differentials, are included. |
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New Approaches to Monitoring The Performance And Control of Cooling Water Programs (TP-85-12) |
D.C. Helton, D.A. Johnson& G.W. Hanks, Nalco Chemical Co. |
1985 |
| Abstract: A major factor in the success of failure of any cooling water treatment program is the control and monitoring strategy used. New monitoring techniques using computer technology have been developed which allow monitoring both the control of cooling tower systems and the performance of the treatment package. These techniques allow the development of cause and effect relationships that facilitate optimization of the treatment program. Portable remote monitoring systems have been developed and their use is discussed. |
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A Cooling Tower Pilot Plant for Evaluating Non-Chromate Water x Treatment Programs (TP-84-14) |
Carol A. Jones, Dow Chemical Corporation |
1984 |
| Abstract: A highly instrumentated cooling tower pilot plant was designed and constructed at the Dow Chemical Texas Division plant, Freeport, Texas, for the purpose of developing operating guidelines for fuse of various commercially available non-chromate cooling water treatment programs. The paper will focus on the pilot plant as an evaluation tool. A detailed description of both the design and operation will be given. Instrumentation and techniques, which were used to monitor important parameters, will be emphasized. As an illustration, the results from a molybdate based treatment program will be reviewed. |
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A Breakdown in Cooling Tower Water Technology Dianodic II (TP-229A) |
R.H. Gailey, R.C. May & G.W. Delaney, Betz Laboratories, Inc. |
1981 |
| Abstract: Laboratory and field data show the ability of this treatment to with stand system upsets such as acid spills and loss of dispersant feed. |
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Effective Phosphate/Phosphonate Treatments Replace Chromate-Based Programs (TP-117A) |
William L. Harpel & John M. Donohue, Betz Laboratories, Inc. |
1973 |
| Abstract: |
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New Advances in Organic Cooling Water Programs (TP-100A) |
Ernest Q. Petrey, Drew Chemical Corporation |
1972 |
| Abstract: |
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New, Non-Chromate Synthetic-Organic Corrosion Inhibitor for Cooling Water Systems (TP-58A) |
C.M. Hwa, Dearborn Chemical Division |
1968 |
| Abstract: |